Save watts

This year I learned about Holland Mechanics’ Pro Truer — in fact I learned about it twice from small manufacturers looking at truing workstations. It’s a cool machine. Generally Holland tools are in a different category but there’s overlap between Wheel Analytics and Pro Truer, which they describe as a semi-automated truing tool. The economics of ownership are completely different, however.

It stood out that Holland quotes power consumption at 200 watts. It made me curious about the Islandix WA-1 controller, measured in the photo above. Power fluctuates for a few seconds on startup but stabilizes at less than a watt whether working or idle. Needless to say you can leave it plugged in 24/7 so it’s ready whenever a wheel walks in the door.

Reporting for duty

Wheel Analytics 1.3.1 is now available. This release enhances printable reports — Target Plot and Live Tensio now have a print button, which collects optional metadata for wheel traceability. Add details like the date, the name of the technician and a reference number. Use the reference number to tie the report to a build sheet, invoice or customer. It’s possible to use a barcode scanner to populate the reference field if you have one.

Reports automatically scale to any paper size configured on your computer. Reports are clear and legible even when printed on small stock, such as 100mm (4″) shipping labels. Labels have fun applications — for example paste them into a “wheel birth certificate” that documents how a wheel leaves your workshop. Your work differentiates your service so it’s helpful to show people what that means.

Check out example PDF reports for alignment and tension balance.

Bestest workstation

Photo courtesy of Wheelworks

Many people ask about the best setup for running Wheel Analytics or think we prefer a particular setup because of a demonstration. The tablet configuration seen at trade shows is a good example.

The ideal setup is a personal matter. The Islandix recommendation is to build a workstation using parts you have already. If you have a tablet, for example one used for Di2 programming, try that. If you have a computer or laptop, try that. See what you like and what you don’t. These options are pretty different in terms of workbench layout.

Some people find this advice too generic and ask a followup question: what would the ideal workstation look like if it was purpose-built from scratch? Arguments can be made both ways but I like computers better than tablets for a few reasons. First, screen size with a computer is unlimited, which means you can mount it further back. At the expense of space behind the truing stand you get less clutter in your near field with no loss of visibility. Second, computers have better browsers and better browser choice. We find desktop browsers have the best printing support, especially if you want to do advanced things like send reports to a label printer. Third, computers have USB support. The WA-1 controller can plug into a computer directly, receiving power and data over USB. It creates a tiny single-purpose network consisting of your computer and the controller, totally isolated from the rest of your network. A private USB connection does not suffer from interference compared to Wifi and seems to generate fewer support requests for this reason. Finally, for all these advantages a computer setup can be less expensive than a modern tablet. It’s perfectly acceptable to use a toy computer like the Raspberry Pi 400 to drive the big screen.

New for 2024

Warranty

Islandix products have proven robust in the field with a failure rate approaching zero. From 2024 the warranty term on Islandix-manufactured products will be upgraded to three years! This change is retroactive, applying to past purchases. The warranty on accessories, including Mitutoyo, remains one year.

The Islandix warranty is (and has always been) a return-for-repair service. Parts, labor and one-way airmail with tracking are included. If Islandix is mission-critical in your workshop, consider owning an expansion kit since that will keep you going even if a controller is sent for repair.

Premium support

When you have multiple wheelbuilders at multiple workstations, time is money. Islandix strives to keep prices affordable so little is built into the price for service luxuries.

2024 introduces IslandixCare, a premium service plan for manufacturing environments. It adds telephone and videoconference options on top of standard email support; includes warranty upgrades like expedited cross-shipment of replacement parts; and extends the guarantee on all Islandix tools in your workshop to lifetime warranty for the duration of your subscription. IslandixCare is $69 CAD per month (approx. $50 USD, €45 EUR). Every Islandix tool includes 30 days of complimentary IslandixCare.

Tablet mounting

There have been a few questions about the tablet setup shown at MADE and on Instagram. If you have a tablet in your shop, as many do for Di2 setup, dock it at your truing stand and have it work double duty.

How to make one? Browse photography accessories to find a holder that fits your tablet. The Islandix tablet is an older iPad mounted with an AliExpress tablet holder. The holder is fixed to the truing stand using an AliExpress clamp with articulating arm. The install required no modification to the Park Tool truing stand and doesn’t rely on pre-drilled holes.

Meet Islandix in Portland

Islandix Instruments will be at the MADE show in Portland, OR held August 25-27. Find Ryan in the Wheel Fanatyk booth. If it’s helpful to setup a meeting or demo at a specific time, please email.

Islandix + Abbey

If you subscribe to the Islandix newsletter, you’ve seen this already. It’s the Abbey Bike Tools truing stand. Major wow factor! Machined in Bend, Oregon this stand is designed to hold center so you can track dish continuously. It’s a limited batch release and you can get yours bundled with Islandix tools for quantitative truing. Read more at Bike Rumor.

Truing and tensioning

Wheel Analytics expansion kits were announced in March. The main use case is truing and tensioning at the same time.

Software version 1.2.4 offers improvements for these workflows. A default tensio port can now be configured, which is helpful when a dedicated port is available. And extra logic has been added to manage foot pedal input. Now foot pedal signals will be directed only to the window with focus.

Usage is straightforward. On any windowing system simply open two windows and position them as you like. Mac OS has a feature called Split View, that makes it easy to tile windows and run them full screen. iOS is similar. On Windows there’s a comparable feature called Snap. Finally it’s possible to double your display size using two machines at once, for example showing alignment on a PC and tension on a tablet.

Top workshop

Photo courtesy of Wheelworks

Top wheelbuilders are picky about their tools — their tools need to work as hard as they do. That describes Islandix customers generally but Wheelworks of New Zealand takes it a step further with in-house customization. This look at the Wheelworks workstation is an inspiring read.

Digital dish

This video shows how Wheel Analytics can track wheel centering, also called dish. First the tool takes samples from both sides of the wheel using cues from the foot pedal. Then the visualization calculates dish at the same time as lateral and radial alignment. In the example above dish error is 0.10mm, which is a great result. In all it takes about 35 seconds to measure dish accurately and quantitatively. From this point the wheel can be adjusted and dish will be automatically recalculated without further setup (calibration stability depends on the truing stand).

In normal use perfect dish means a dish error of 0.00mm. If you’re building wheels with offset dish, then perfect dish could be some positive value. Cannondale Ai wheels, for example, have 6mm offset dish. Wheel Analytics accommodates these wheels seamlessly and is the only truing tool that can measure such wheels without adapters.

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